Domain

Industries We Serve

Automotive & Tyre
Food & Beverages
Infrastructure Projects

Industrial Automation Solutions

We deliver industrial automation and control through our control systems, motor control, and smart devices portfolios. The combination of these three platforms are architected and designed to help you build the most efficient industrial automation system to meet your needs.

By replacing multiple, disparate control systems with one common framework, it enables efficient installation, operation, and maintenance

If your manufacturing plant / project needs to implement planned automation systems like Programming Logic Controller (PLC), Supervisory Control and Data Acquisition (SCADA) and Distributed Control Systems (DCS).

Our expert services cover engineering, supply, installation and testing/ commissioning of automation systems. We not only specialize in making inclusive automation plans according to the technical requirements of our clients, but also in implementing these plans in an effective manner so as to improve the overall manufacturing process control.

With years of industry experience and superior skills, experts at PEAS have been performing trendsetting PLC/SCADA/DCS Implementation work for quite a few years now. We take special care to understand the technical needs of our clients, as well as their budget requirements, and carry out all planning and implementation work on site, communicating closely with the technical personnel of the company all the time.

We take care of various phases of PLC/SCADA/DCS Implementation such as design, engineering, supply, installation, planning and testing of automation protocols and processes.

A few of our competencies include –

Developing functional design specifications & detailed design specifications inherent to PLC/SCADA/DCS Implementation and making comprehensive procedure plans.

Designing custom control panels including system panels and marshalling panels.

Creating plan diagrams for distribution of power among machines, which includes making a database of the wiring system and its layout.

Making appropriate places for the routing of cables between machines, and setting up junction boxes for intuitive control and operation.

Generation of plan logic from C&I, P&I, FDS and process detail schematics.

Customized application development and development of SCADA HMI and SCADA graphic content.

Making third party data communication database as well as implementation.

Detailed instrument loop system diagrams and diagrams for interconnection.

Panel Integration & Contract Manufacturing

Setting up your control system for any manufacturing facility requires meticulous efforts in terms of thought and planning into Control Panel engineering, integration, wiring and design. Control panels are important parts of the overall manufacturing equipment that control and regulate important processes. It is imperative for all control panels to be intelligently designed, configured and integrated into your overall system.

We provide state of the art control panel services, including Control Panel engineering, integration, wiring, testing and design.

We use only the best quality of panel components, sourced from trusted and reputed vendors. We take pains to understand the exact demands from control panels, and then customize and modify stock parts to suit the exact needs of our client. Some of our services include –

Designing custom control panels as per requirement of clients to interact with resident machinery in an effective manner

Designing the panel back end including connections, power, controls, wiring and other communications and putting the design on paper

Custom fitting of ducts and housing for control panels

Implementation of complete wiring systems for control panels according to plan diagrams

Fitting of control panel equipment at desired locations according to plan diagrams

Testing of panel loop and communications

Complete integration of control panels into existing system of machines, testing services and maintenance

Plant Integration & IIOTs Solutions

Integrating Industrial and Enterprise Systems(Industry 4.0)

Our visualization, reporting, and analytics solutions to monitor individual KPIs that include efficiency, quality, and energy management figures. These figures are available enterprise-wide, on easy-to-read dashboards. The contextual, role-based information can then be acted on to improve systems and processes.

Digital Workforce Productivity

Empower your workers to perform better, ensure safety and avoid risks by providing easy access to the information they need.

Enterprise Operational Intelligence

Increase your flexibility and efficiency with real-time visibility into your factory’s performance across operations, allowing you to reduce costs.

Intelligent Asset Optimization.

Improve equipment performance and uptime with real-time monitoring of equipment and predictive and prescriptive maintenance.

Scalable Production Management.

Reduce costs and accelerate your time to market with flexible process enforcement and dynamic scheduling on the shop floor.

Retrofit Services

Control Panel Retrofit Requirements
  • Upgrade from a proprietary controller to a site-specific PLC.
  • Upgrade from an existing pump type and horsepower to a new pump type and horsepower.
  • Upgrade from an existing level control to a new level control device.
  • Add (or change) an existing communication system to a new system or a specific SCADA system.
  • Evaluation of an existing system relative to various state and local codes.
  • Develop or update software code to provide expanded operation and communication functionality.
  • Develop plans to move an existing controller from below grade to above grade or vice versa.
  • Integrate other systems to existing or new controls. For example, auxiliary power, flow meters, data & readout, dosing pumps, etc.
  • Control Panel Retrofit & Upgradation Process
  • On-site evaluation of existing control panels and system layout.
  • Evaluation of any and all existing documentation.
  • Evaluation of an existing problems or issues related to the existing system.
  • Clear determination of the anticipated new retrofit configuration and subsequent control and operational parameters.
  • Develop scope of work for the control panel and control system retrofit.
  • Develop engineered control panel and system drawings.
  • Manufacture, delivery, install, and start-up of the new retrofit configuration. Provide O&M documentation, training, and warranty.
  • Control Panel Repair Requirements
  • Repair of enclosure or structural damage. Replacement of:
    • Pump starters
    • Relays
    • PLCs
    • HMIs
    • VFDs
    • Level-Sensing devices
    • Any and All control panel components Control Panel Repair Process
    • On-site evaluation of existing problems
    • Determine if the problem can be repaired onsite during the evaluations visit. Repair as necessary, or identify the problem and write a proposal for a repair of some greater scope.
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